Aluminum busbar
0102030405
Aluminum hard connector
Product features
Model NO. |
Alumium Busbar Connector for battery |
Surface |
Bare or Tin or Nickel Plated |
Usage |
for Battery Connection |
|
|
ODM/OEM |
OEM |
Insualtion |
PE heat shrinkable sleeves |
Insulation Color |
Black, Red or Upon Customers′ Demand |
Length/Width |
Customer Design |
Hole/Hole Distance |
As per Customer Requirements |
|
|
Specification |
As per Customer Requirements |
|
|
Origin |
Wenzhou, China |
Prodution Capacity |
100000 Tons/Year |
| Material: | 1060 Aluminum |
| Conductivity: | 61.5MS/m |
| OEM/ODM | OEM |
| Volume Resistivity: | According to the Actual Volume of the Product |
| Test： | Material Mechanical Properties Conductivity Performance Coating Performance Requirements Fatigue Requirements Insulation Withstand Voltage Performance Corrosion Resistance Performance High Temperature and High Humidity Aging Performance Low Temperature Aging Performance Temperature Shock Resistance Performance Restricted Substances Testing |
| Surface: | Polishing and plating |
| Insulation layer： | 1 |
| Load Voltage: | 220 V to 10 KV according to size |
| Certification： | IATF16949:2016 ；ISO14001:2015 ；ISO45001:2018； |
| Sample Delivery Time: | 7-10days |
| Minimum Order Quantity (MOQ): | 1 |
Technics Supports & Usage
| Techinics Abilities | Cutting, Punching, Twisting, Bending, Plating, Riveting,Dipping, Coating, Welding, Stamping,Tapping, Brazing, Drilling, Milling, Sawing etc |
| Plating Optional： | Tin/nickel plating available according to customer requirements |
| Insulation Type | Epoxy Coated PVC Dipping Coated Heat Shrink Sleeves Adsorption |
| Hole Shape | Round Hole, Oval-shaped or Others |
| Edge Shape | Full Round Edge, Semicircle, Square Corner |
| Usage | 1)New Energy Vehicles 2)Battery Packs; 3)Power Supply Room; 4)Power Distribution Equipments; 5)Switchboards; 6)Panel Boards; 7)Low and Medium Voltage Switchgear; 8) Electric Bus, High Speed Train, 9)High Current & Control Equipment; 10) Busway Systems etc. 11) Energy Storage System 12) Solar and Wind Engery 13) Communication base station 14) BDU,PDU, Controllers,SCU 15) Electricity Transmission system 16) Cranes, machinery and equipment etc |
Here are some key points about aluminum busbar connections
1.Material Properties:
● Lightweight: Aluminum has a lower density than copper, making aluminum busbars lighter and easier to transport and install.
● Conductivity: Although aluminum has lower conductivity than copper, increasing the cross-sectional area can achieve similar conductive performance.
● Cost-Effective: Aluminum is generally less expensive than copper, reducing material costs when using aluminum busbars.
2.Applications:
● Distribution Panels: Aluminum busbars are commonly used in distribution panels and switchgear to connect various electrical devices and distribute power.
● Power Transformers: In substations, aluminum busbars are used on the high-voltage and low-voltage sides of transformers to ensure efficient power transmission and distribution.
● Industrial Equipment: Many large industrial machines use aluminum busbars for internal electrical connections, ensuring stable operation.
● Building Electrical Systems: In large buildings, aluminum busbars are used in the main distribution system to connect different floors and branch circuits.
3.Connection Methods:
● Bolted Connections: This is the most common method, where busbars are fastened together using bolts and nuts to ensure a secure electrical connection.
● Welding: Aluminum busbars can be welded together, but due to aluminum's oxide layer and thermal properties, this process requires high technical standards.
● Plug-In Connections: Some systems use plug-in connectors, allowing for quick connection and disconnection of busbars, which is convenient for maintenance and repair.
4.Advantages and Challenges:
● Advantages: The lightweight and cost-effectiveness of aluminum busbars make them advantageous in large-scale power systems, especially where long-distance transmission or multiple distribution points are needed.
● Challenges: Aluminum busbars face issues such as oxidation and different thermal expansion coefficients compared to copper, requiring careful attention to contact resistance and thermal management during design and installation.
Aluminum busbar connections play a crucial role in modern power systems. With proper design and application, they enable efficient and safe power transmission and distribution.