Copper Busbar
0102030405
Copper flexible connectors
Product features
Model NO. |
Flexible copper busbar |
Surface |
Welding nickel sheet |
Usage |
New energy aluminum connection |
|
|
ODM/OEM |
OEM |
Insualtion |
heat-shernkable tube |
Insulation Color |
Default orange, can be customized according to customer requirements (such as black, red, blue, etc.) |
Length/Width |
Customer Design |
Hole/Hole Distance |
As per Customer Requirements |
|
|
Specification |
As per Customer Requirements |
Origin |
Wenzhou, China |
Origin |
As per Customer Requirements |
Prodution Capacity |
500,000 Sets/Year |
| Solid Copper Busbars, Customized Flexible Copper Bus Bar | |
| Material: | T2Y2/T2M Copper with 99.99% Copper Content |
| Conductivity: | 5.96x107S/m |
| OEM/ODM | OEM |
| Volume Resistivity: | According to the Actual Volume of the Product |
| Test： | Material Mechanical Properties Conductivity Performance Coating Performance Requirements Fatigue Requirements Insulation Withstand Voltage Performance Corrosion Resistance Performance High Temperature and High Humidity Aging Performance Low Temperature Aging Performance Temperature Shock Resistance Performance Restricted Substances Testing |
| Plating Optional： | Tin Plating / Nickel Plating / Silver Plating / Gold Plating |
| Load Voltage： | 220 V to 10 KV according to size |
| Insulation layer： | 1 |
| Sample Delivery Time: | 7-10days |
| Certification： | IATF16949:2016 ；ISO14001:2015 ；ISO45001:2018； |
| Minimum Order Quantity (MOQ): | 1 |
Technics Supports & Usage
| Techinics Abilities | Cutting, Punching, Twisting, Bending, Plating, Riveting,Dipping, Coating, Welding, Stamping,Tapping, Brazing, Drilling, Milling, Sawing etc |
| Insulation Type | heat shrink tubing adsorption |
| Hole Shape | Round Hole, Oval-shaped or Others |
| Edge Shape | Full Round Edge, Semicircle, Square Corner |
| Flammability Rating: | UL94V-0 |
| Working Temperature: | -50 to 115ºC |
| Ampacity | 40 to 1200 |
| Usage | New Energy Vehicle Three-Electric System (Battery, Motor, Electric Control) Energy Storage System Framework for Various Environments |
Applications in Renewable Energy
1.Solar Energy Systems:
● Solar Panels: Used to connect photovoltaic (PV) cells within panels and to combine multiple panels, ensuring efficient power transfer.
● Inverters: Help connect solar inverters to the grid, allowing for safe and efficient conversion of DC to AC power.
2.Wind Energy:
● Turbine Connections: Connect components within wind turbines, such as generators, converters, and control systems, to manage electrical flow and accommodate the constant motion and vibration of the turbines.
● Grid Integration: Facilitate the connection of wind turbines to the electrical grid, ensuring stable and reliable power delivery.
3.Energy Storage Systems:
● Battery Connections: Essential for connecting batteries in energy storage systems, providing reliable and durable connections that can handle high current loads.
Power Management Systems: Used in systems that manage the charge and discharge cycles of batteries, ensuring efficient energy storage and distribution.
Benefits for New Energy Systems
1. Enhanced Efficiency: Copper's excellent conductivity ensures minimal power loss, maximizing the efficiency of energy generation and distribution systems.
2. Durability and Reliability: Withstand harsh environmental conditions, such as high temperatures, humidity, and exposure to chemicals, which are common in renewable energy installations.
3. Flexibility: Adapt to the movement and vibrations inherent in wind turbines and other renewable energy installations, maintaining reliable connections.
4. Scalability: Support the scalability of renewable energy projects, from small residential solar systems to large-scale wind farms and energy storage facilities.
5. Thermal Management: Help in managing thermal expansion and contraction in systems exposed to fluctuating temperatures, preventing mechanical failures and maintaining connection integrity.
Technological Advancements
1. High-Temperature Performance: Development of copper connectors that can withstand higher temperatures, enhancing their suitability for solar and wind applications.
2. Corrosion Resistance: Improved coatings and treatments to enhance the corrosion resistance of copper connectors, extending their lifespan in harsh outdoor environments.
3.Custom Designs: Customizable designs to meet specific needs of renewable energy projects, ensuring optimal performance and integration.
4. Advanced Manufacturing: Use of advanced manufacturing techniques to produce connectors with precise specifications, enhancing their reliability and performance.
Copper flexible connectors are essential components in the evolving landscape of renewable energy, offering the necessary reliability, efficiency, and adaptability to support the growth and optimization of these systems. Their role in ensuring efficient energy transfer and maintaining system integrity makes them indispensable in the pursuit of sustainable energy solutions.