Copper Busbar
0102030405
Hard Copper Busbar/Connector for New Energy
Product features
Model NO. |
hard insulation copper busbar |
Surface |
Electroplating |
Usage |
New Energy Copper Connection |
|
|
ODM/OEM |
OEM |
Insualtion |
Heat Shrink Tubing/Plastic Coating |
Insulation Color |
Orange,bule,red,black |
Length/Width |
Customer Design |
Hole/Hole Distance |
As per Customer Requirements |
Specification |
As per Customer Requirements |
Origin |
Wenzhou, China |
Prodution Capacity |
100,000 Tons/Year |
| High-Quality Battery Connection Copper Busbar, Tin-Plated or Nickel-Plated Rigid/Solid Copper Busbar | |
| Material: | T2Y2Copper with 99.99% Copper Content |
| Conductivity: | 5.96x107S/m |
| Volume Resistivity: | According to the Actual Volume of the Product |
| Test： | Material Mechanical Properties Conductivity Performance Coating Performance Requirements Fatigue Requirements Insulation Withstand Voltage Performance Corrosion Resistance Performance High Temperature and High Humidity Aging Performance Low Temperature Aging Performance Temperature Shock Resistance Performance Restricted Substances Testing |
| Plating Optional： | Tin Plating / Nickel Plating / Silver Plating / Gold Plating |
| Load Voltage： | 220 V to 10 KV according to size |
| Insulation layer： | 1 |
| Sample Delivery Time: | 7-10days |
| Certification： | IATF16949:2016 ；ISO14001:2015 ；ISO45001:2018； |
| Minimum Order Quantity (MOQ): | 1 |
Technics Supports & Usage
| Techinics Abilities | Cutting, Punching, Twisting, Bending, Plating, Riveting,Dipping, Coating, Welding, Stamping,Tapping, Brazing, Drilling, Milling, Sawing etc |
| Insulation Type | Epoxy Coated PVC Dipping Coated Heat Shrink Sleeves Adsorption |
| Hole Shape | Round Hole, Oval-shaped or Others |
| Edge Shape | Full Round Edge, Semicircle, Square Corner |
| Usage | New Energy Vehicle Three-Electric System (Battery, Motor, Electric Control) Energy Storage System Framework for Various Environments |
Benefits
1.High Conductivity: Copper's excellent conductivity ensures minimal power loss and efficient power distribution.
2.Mechanical Stability: Provides robust support, reducing the risk of damage or disconnection due to vibration or movement.
3.Durability: Highly resistant to corrosion, making it suitable for long-term use in various environments.
4.Heat Dissipation: Effectively manages heat in high-current applications, reducing the risk of overheating.
5.Easy Maintenance: Regular inspections ensure reliability, and the robust nature of copper busbars makes maintenance straightforward.
6.Cost-Effective: Long-term benefits, such as reduced energy losses and lower maintenance costs, outweigh the higher initial cost.
7.Versatility: Can be custom-fabricated to fit specific requirements, making them suitable for various applications.
Installation and Maintenance
Installation: Requires precise alignment and secure bolted connections to ensure stable performance. Proper insulation and support structures are essential to prevent electrical faults and mechanical damage.
Maintenance: Regular inspection and maintenance are necessary to ensure connections remain tight and free from corrosion. Thermal imaging can be used to detect hotspots and prevent potential failures.
Hard copper busbars/connectors are critical components in electrical systems, offering reliable, efficient, and stable power distribution. Their excellent conductivity, mechanical stability, durability, and thermal properties make them ideal for a wide range of applications, from industrial equipment to renewable energy systems and data centers. Proper installation and regular maintenance ensure their long-term performance and reliability.